
Grid compensation now working except for G28 S2 and lack of segmentation for long moves Fixed pause command that was broken in previous 1.17 dev release Support mixing extruders using absolute extruder coordinates, except that pause/resume won't restore the correct extruder coordinates
1732 lines
49 KiB
C++
1732 lines
49 KiB
C++
/*
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* Move.cpp
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*
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* Created on: 7 Dec 2014
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* Author: David
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*/
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#include "RepRapFirmware.h"
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Move::Move(Platform* p, GCodes* g) : currentDda(NULL)
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{
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active = false;
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// Build the DDA ring
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DDA *dda = new DDA(NULL);
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ddaRingGetPointer = ddaRingAddPointer = dda;
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for (size_t i = 1; i < DdaRingLength; i++)
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{
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DDA *oldDda = dda;
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dda = new DDA(dda);
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oldDda->SetPrevious(dda);
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}
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ddaRingAddPointer->SetNext(dda);
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dda->SetPrevious(ddaRingAddPointer);
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}
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void Move::Init()
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{
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// Reset Cartesian mode
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deltaParams.Init();
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coreXYMode = 0;
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for (size_t axis = 0; axis < MAX_AXES; ++axis)
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{
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axisFactors[axis] = 1.0;
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}
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deltaProbing = false;
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// Empty the ring
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ddaRingGetPointer = ddaRingCheckPointer = ddaRingAddPointer;
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DDA *dda = ddaRingAddPointer;
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do
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{
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dda->Init();
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dda = dda->GetNext();
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} while (dda != ddaRingAddPointer);
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currentDda = nullptr;
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addNoMoreMoves = false;
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stepErrors = 0;
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numLookaheadUnderruns = numPrepareUnderruns = 0;
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// Clear the transforms
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SetIdentityTransform();
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tanXY = tanYZ = tanXZ = 0.0;
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// Put the origin on the lookahead ring with default velocity in the previous position to the first one that will be used.
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// Do this by calling SetLiveCoordinates and SetPositions, so that the motor coordinates will be correct too even on a delta.
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float move[DRIVES];
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for (size_t i = 0; i < DRIVES; i++)
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{
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move[i] = 0.0;
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liveEndPoints[i] = 0; // not actually right for a delta, but better than printing random values in response to M114
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reprap.GetPlatform()->SetDirection(i, FORWARDS); // DC: I don't see any reason why we do this
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}
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SetLiveCoordinates(move);
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SetPositions(move);
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// Set up default bed probe points. This is only a guess, because we don't know the bed size yet.
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for (size_t point = 0; point < MaxProbePoints; point++)
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{
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if (point < 4)
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{
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xBedProbePoints[point] = (0.3 + 0.6*(float)(point%2))*reprap.GetPlatform()->AxisMaximum(X_AXIS);
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yBedProbePoints[point] = (0.0 + 0.9*(float)(point/2))*reprap.GetPlatform()->AxisMaximum(Y_AXIS);
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}
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zBedProbePoints[point] = 0.0;
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probePointSet[point] = unset;
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}
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xRectangle = 1.0/(0.8*reprap.GetPlatform()->AxisMaximum(X_AXIS));
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yRectangle = xRectangle;
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longWait = reprap.GetPlatform()->Time();
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idleTimeout = DEFAULT_IDLE_TIMEOUT;
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iState = IdleState::idle;
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idleCount = 0;
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simulationMode = 0;
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simulationTime = 0.0;
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longestGcodeWaitInterval = 0;
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waitingForMove = false;
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useGridHeights = false;
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active = true;
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}
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void Move::Exit()
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{
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reprap.GetPlatform()->Message(HOST_MESSAGE, "Move class exited.\n");
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active = false;
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}
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void Move::Spin()
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{
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if (!active)
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{
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return;
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}
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if (idleCount < 1000)
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{
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++idleCount;
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}
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// Check for DDA errors to print if Move debug is enabled
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while (ddaRingCheckPointer->GetState() == DDA::completed)
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{
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if (ddaRingCheckPointer->HasStepError())
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{
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if (reprap.Debug(moduleMove))
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{
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ddaRingCheckPointer->DebugPrint();
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}
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++stepErrors;
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reprap.GetPlatform()->LogError(ErrorCode::BadMove);
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}
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if (ddaRingCheckPointer->Free())
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{
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++numLookaheadUnderruns;
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}
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ddaRingCheckPointer = ddaRingCheckPointer->GetNext();
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}
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// See if we can add another move to the ring
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if (
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#if SUPPORT_ROLAND
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!reprap.GetRoland()->Active() &&
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#endif
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!addNoMoreMoves && ddaRingAddPointer->GetState() == DDA::empty)
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{
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// In order to react faster to speed and extrusion rate changes, only add more moves if the total duration of
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// all un-frozen moves is less than 2 seconds, or the total duration of all but the first un-frozen move is
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// less than 0.5 seconds.
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const DDA *dda = ddaRingAddPointer;
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float unPreparedTime = 0.0;
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float prevMoveTime = 0.0;
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for(;;)
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{
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dda = dda->GetPrevious();
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if (dda->GetState() != DDA::provisional)
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{
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break;
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}
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unPreparedTime += prevMoveTime;
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prevMoveTime = dda->CalcTime();
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}
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if (unPreparedTime < 0.5 || unPreparedTime + prevMoveTime < 2.0)
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{
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// If there's a G Code move available, add it to the DDA ring for processing.
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GCodes::RawMove nextMove;
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if (reprap.GetGCodes()->ReadMove(nextMove))
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{
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if (waitingForMove)
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{
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waitingForMove = false;
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const uint32_t timeWaiting = millis() - gcodeWaitStartTime;
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if (timeWaiting > longestGcodeWaitInterval)
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{
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longestGcodeWaitInterval = timeWaiting;
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}
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}
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// We have a new move
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if (simulationMode < 2) // in simulation mode 2 and higher, we don't process incoming moves beyond this point
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{
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#if 0 //*** This code is not finished yet ***
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// If we are doing bed compensation and the move crosses a compensation boundary by a significant amount,
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// segment it so that we can apply proper bed compensation
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// Issues here:
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// 1. Are there enough DDAs? need to make nextMove static and remember whether we have the remains of a move in there.
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// 2. Pause/restart: if we restart a segmented move when we have already executed part of it, we will extrude too much.
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// Perhaps remember how much of the last move we executed? Or always insist on completing all the segments in a move?
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bool isSegmented;
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do
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{
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GCodes::RawMove tempMove = nextMove;
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isSegmented = SegmentMove(tempMove);
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if (isSegmented)
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{
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// Extruder moves are relative, so we need to adjust the extrusion amounts in the original move
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for (size_t drive = AXES; drive < DRIVES; ++drive)
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{
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nextMove.coords[drive] -= tempMove.coords[drive];
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}
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}
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bool doMotorMapping = (moveType == 0) || (moveType == 1 && !IsDeltaMode());
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if (doMotorMapping)
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{
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Transform(tempMove);
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}
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if (ddaRingAddPointer->Init(tempMove.coords, nextMove.feedRate, nextMove.endStopsToCheck, doMotorMapping, nextMove.filePos))
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{
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ddaRingAddPointer = ddaRingAddPointer->GetNext();
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idleCount = 0;
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}
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} while (isSegmented);
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#else // Use old code
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bool doMotorMapping = (nextMove.moveType == 0) || (nextMove.moveType == 1 && !IsDeltaMode());
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if (doMotorMapping)
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{
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Transform(nextMove.coords, nextMove.xAxes);
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}
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if (ddaRingAddPointer->Init(nextMove, doMotorMapping))
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{
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ddaRingAddPointer = ddaRingAddPointer->GetNext();
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idleCount = 0;
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}
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#endif
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}
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}
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else
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{
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// We wanted another move, but none was available
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if (currentDda != nullptr && !waitingForMove)
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{
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gcodeWaitStartTime = millis();
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waitingForMove = true;
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}
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}
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}
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}
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if (!deltaProbing)
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{
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// See whether we need to kick off a move
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if (currentDda == nullptr)
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{
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// No DDA is executing, so start executing a new one if possible
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if (idleCount > 10) // better to have a few moves in the queue so that we can do lookahead
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{
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DDA *dda = ddaRingGetPointer;
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if (dda->GetState() == DDA::provisional)
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{
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dda->Prepare();
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}
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if (dda->GetState() == DDA::frozen)
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{
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if (simulationMode != 0)
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{
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currentDda = dda; // pretend we are executing this move
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}
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else
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{
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Platform::DisableStepInterrupt(); // should be disabled already because we weren't executing a move, but make sure
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if (StartNextMove(Platform::GetInterruptClocks())) // start the next move
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{
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Interrupt();
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}
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}
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iState = IdleState::busy;
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}
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else if (!simulationMode != 0 && iState == IdleState::busy && !reprap.GetGCodes()->IsPaused() && idleTimeout > 0.0)
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{
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lastMoveTime = reprap.GetPlatform()->Time(); // record when we first noticed that the machine was idle
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iState = IdleState::timing;
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}
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else if (!simulationMode != 0 && iState == IdleState::timing && reprap.GetPlatform()->Time() - lastMoveTime >= idleTimeout)
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{
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reprap.GetPlatform()->SetDriversIdle(); // put all drives in idle hold
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iState = IdleState::idle;
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}
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}
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}
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DDA *cdda = currentDda; // currentDda is volatile, so copy it
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if (cdda != nullptr)
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{
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// See whether we need to prepare any moves
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int32_t preparedTime = 0;
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uint32_t preparedCount = 0;
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DDA::DDAState st;
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while ((st = cdda->GetState()) == DDA::completed || st == DDA::executing || st == DDA::frozen)
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{
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preparedTime += cdda->GetTimeLeft();
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++preparedCount;
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cdda = cdda->GetNext();
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if (cdda == ddaRingAddPointer)
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{
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break;
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}
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}
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// If the number of prepared moves will execute in less than the minimum time, prepare another move
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while (st == DDA::provisional
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&& preparedTime < (int32_t)(DDA::stepClockRate/8) // prepare moves one eighth of a second ahead of when they will be needed
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&& preparedCount < DdaRingLength/2 // but don't prepare more than half the ring
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)
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{
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cdda->Prepare();
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preparedTime += cdda->GetTimeLeft();
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++preparedCount;
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cdda = cdda->GetNext();
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st = cdda->GetState();
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}
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// If we are simulating and the move pipeline is reasonably full, simulate completion of the current move
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if (simulationMode != 0 && idleCount >= 10)
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{
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// Simulate completion of the current move
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//DEBUG
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//currentDda->DebugPrint();
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simulationTime += currentDda->CalcTime();
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CurrentMoveCompleted();
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}
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}
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}
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reprap.GetPlatform()->ClassReport(longWait);
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}
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// Pause the print as soon as we can.
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// Returns the file position of the first queue move we are going to skip, or noFilePosition we we are not skipping any moves.
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// We update 'positions' to the positions and feed rate expected for the next move, and the amount of extrusion in the moves we skipped.
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// If we are not skipping any moves then the feed rate is left alone, therefore the caller should set this up first.
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FilePosition Move::PausePrint(float positions[DRIVES], float& pausedFeedRate, uint32_t xAxes)
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{
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// Find a move we can pause after.
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// Ideally, we would adjust a move if necessary and possible so that we can pause after it, but for now we don't do that.
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// There are a few possibilities:
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// 1. There are no moves in the queue.
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// 2. There is a currently-executing move, and possibly some more in the queue.
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// 3. There are moves in the queue, but we haven't started executing them yet. Unlikely, but possible.
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// First, see if there is a currently-executing move, and if so, whether we can safely pause at the end of it
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const DDA *savedDdaRingAddPointer = ddaRingAddPointer;
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cpu_irq_disable();
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DDA *dda = currentDda;
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if (dda != nullptr)
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{
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// A move is being executed. See if we can safely pause at the end of it.
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if (dda->CanPause())
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{
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ddaRingAddPointer = dda->GetNext();
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}
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else
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{
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// We can't safely pause after the currently-executing move because its end speed is too high so we may miss steps.
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// Search for the next move that we can safely stop after.
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dda = ddaRingGetPointer;
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while (dda != ddaRingAddPointer)
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{
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if (dda->CanPause())
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{
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ddaRingAddPointer = dda->GetNext();
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if (ddaRingAddPointer->GetState() == DDA::frozen)
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{
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// Change the state so that the ISR won't start executing this move
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(void)ddaRingAddPointer->Free();
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}
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break;
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}
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dda = dda->GetNext();
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}
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}
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}
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else
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{
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// No move being executed
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ddaRingAddPointer = ddaRingGetPointer;
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}
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cpu_irq_enable();
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FilePosition fPos = noFilePosition;
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if (ddaRingAddPointer != savedDdaRingAddPointer)
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{
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const size_t numAxes = reprap.GetGCodes()->GetNumAxes();
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// We are going to skip some moves. dda points to the last move we are going to print.
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for (size_t axis = 0; axis < numAxes; ++axis)
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{
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positions[axis] = dda->GetEndCoordinate(axis, false);
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}
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for (size_t drive = numAxes; drive < DRIVES; ++drive)
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{
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positions[drive] = 0.0; // clear out extruder movement
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}
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pausedFeedRate = dda->GetRequestedSpeed();
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// Free the DDAs for the moves we are going to skip, and work out how much extrusion they would have performed
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dda = ddaRingAddPointer;
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do
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{
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for (size_t drive = numAxes; drive < DRIVES; ++drive)
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{
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positions[drive] += dda->GetEndCoordinate(drive, true); // update the amount of extrusion we are going to skip
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}
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if (fPos == noFilePosition)
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{
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fPos = dda->GetFilePosition();
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}
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(void)dda->Free();
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dda = dda->GetNext();
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}
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while (dda != savedDdaRingAddPointer);
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}
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else
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{
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GetCurrentUserPosition(positions, 0, xAxes); // gets positions and clears out extrusion values
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}
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return fPos;
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}
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uint32_t maxReps = 0;
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#if 0
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// For debugging
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extern uint32_t sqSum1, sqSum2, sqCount, sqErrors, lastRes1, lastRes2;
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extern uint64_t lastNum;
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#endif
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void Move::Diagnostics(MessageType mtype)
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{
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Platform * const p = reprap.GetPlatform();
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p->Message(mtype, "=== Move ===\n");
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p->MessageF(mtype, "MaxReps: %u, StepErrors: %u, MaxWait: %ums, Underruns: %u, %u\n",
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maxReps, stepErrors, longestGcodeWaitInterval, numLookaheadUnderruns, numPrepareUnderruns);
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maxReps = 0;
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numLookaheadUnderruns = numPrepareUnderruns = 0;
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longestGcodeWaitInterval = 0;
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#if DDA_LOG_PROBE_CHANGES
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// Temporary code to print Z probe trigger positions
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p->Message(mtype, "Probe change coordinates:");
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char ch = ' ';
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for (size_t i = 0; i < DDA::numLoggedProbePositions; ++i)
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{
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float xyzPos[MIN_AXES];
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MachineToEndPoint(DDA::loggedProbePositions + (MIN_AXES * i), xyzPos, MIN_AXES);
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p->MessageF(mtype, "%c%.2f,%.2f", ch, xyzPos[X_AXIS], xyzPos[Y_AXIS]);
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ch = ',';
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}
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p->Message(mtype, "\n");
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#endif
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#if 0
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// For debugging
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if (sqCount != 0)
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{
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reprap.GetPlatform()->AppendMessage(GENERIC_MESSAGE, "Average sqrt times %.2f, %.2f, count %u, errors %u, last %" PRIu64 " %u %u\n",
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(float)sqSum1/sqCount, (float)sqSum2/sqCount, sqCount, sqErrors, lastNum, lastRes1, lastRes2);
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sqSum1 = sqSum2 = sqCount = sqErrors = 0;
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}
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#endif
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}
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// These are the actual numbers we want in the positions, so don't transform them.
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void Move::SetPositions(const float move[DRIVES])
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{
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if (DDARingEmpty())
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{
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ddaRingAddPointer->GetPrevious()->SetPositions(move, DRIVES);
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}
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else
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{
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reprap.GetPlatform()->Message(GENERIC_MESSAGE, "SetPositions called when DDA ring not empty\n");
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}
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}
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void Move::EndPointToMachine(const float coords[], int32_t ep[], size_t numDrives) const
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{
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MotorTransform(coords, ep);
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const size_t numAxes = reprap.GetGCodes()->GetNumAxes();
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for (size_t drive = numAxes; drive < numDrives; ++drive)
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{
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ep[drive] = MotorEndPointToMachine(drive, coords[drive]);
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}
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}
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// Returns steps from units (mm) for a particular drive
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int32_t Move::MotorEndPointToMachine(size_t drive, float coord)
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{
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return (int32_t)roundf(coord * reprap.GetPlatform()->DriveStepsPerUnit(drive));
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}
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// Convert motor coordinates to machine coordinates
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// Used after homing and after individual motor moves.
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// This is computationally expensive on a delta, so only call it when necessary, and never from the step ISR.
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void Move::MachineToEndPoint(const int32_t motorPos[], float machinePos[], size_t numDrives) const
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{
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const float *stepsPerUnit = reprap.GetPlatform()->GetDriveStepsPerUnit();
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// Convert the axes
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if (IsDeltaMode())
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{
|
|
deltaParams.InverseTransform(motorPos[A_AXIS]/stepsPerUnit[A_AXIS], motorPos[B_AXIS]/stepsPerUnit[B_AXIS], motorPos[C_AXIS]/stepsPerUnit[C_AXIS], machinePos);
|
|
|
|
#if 0
|
|
// We don't do inverse transforms very often, so if debugging is enabled, print them
|
|
if (reprap.Debug(moduleMove))
|
|
{
|
|
debugPrintf("Inverse transformed %d %d %d to %f %f %f\n", motorPos[0], motorPos[1], motorPos[2], machinePos[0], machinePos[1], machinePos[2]);
|
|
}
|
|
#endif
|
|
|
|
}
|
|
else
|
|
{
|
|
switch (coreXYMode)
|
|
{
|
|
case 1: // CoreXY
|
|
machinePos[X_AXIS] = ((motorPos[X_AXIS] * stepsPerUnit[Y_AXIS]) - (motorPos[Y_AXIS] * stepsPerUnit[X_AXIS]))
|
|
/(2 * axisFactors[X_AXIS] * stepsPerUnit[X_AXIS] * stepsPerUnit[Y_AXIS]);
|
|
machinePos[Y_AXIS] = ((motorPos[X_AXIS] * stepsPerUnit[Y_AXIS]) + (motorPos[Y_AXIS] * stepsPerUnit[X_AXIS]))
|
|
/(2 * axisFactors[Y_AXIS] * stepsPerUnit[X_AXIS] * stepsPerUnit[Y_AXIS]);
|
|
machinePos[Z_AXIS] = motorPos[Z_AXIS]/stepsPerUnit[Z_AXIS];
|
|
break;
|
|
|
|
case 2: // CoreXZ
|
|
machinePos[X_AXIS] = ((motorPos[X_AXIS] * stepsPerUnit[Z_AXIS]) - (motorPos[Z_AXIS] * stepsPerUnit[X_AXIS]))
|
|
/(2 * axisFactors[X_AXIS] * stepsPerUnit[X_AXIS] * stepsPerUnit[Z_AXIS]);
|
|
machinePos[Y_AXIS] = motorPos[Y_AXIS]/stepsPerUnit[Y_AXIS];
|
|
machinePos[Z_AXIS] = ((motorPos[X_AXIS] * stepsPerUnit[Z_AXIS]) + (motorPos[Z_AXIS] * stepsPerUnit[X_AXIS]))
|
|
/(2 * axisFactors[Z_AXIS] * stepsPerUnit[X_AXIS] * stepsPerUnit[Z_AXIS]);
|
|
break;
|
|
|
|
case 3: // CoreYZ
|
|
machinePos[X_AXIS] = motorPos[X_AXIS]/stepsPerUnit[X_AXIS];
|
|
machinePos[Y_AXIS] = ((motorPos[Y_AXIS] * stepsPerUnit[Z_AXIS]) - (motorPos[Z_AXIS] * stepsPerUnit[Y_AXIS]))
|
|
/(2 * axisFactors[Y_AXIS] * stepsPerUnit[Y_AXIS] * stepsPerUnit[Z_AXIS]);
|
|
machinePos[Z_AXIS] = ((motorPos[Y_AXIS] * stepsPerUnit[Z_AXIS]) + (motorPos[Z_AXIS] * stepsPerUnit[Y_AXIS]))
|
|
/(2 * axisFactors[Z_AXIS] * stepsPerUnit[Y_AXIS] * stepsPerUnit[Z_AXIS]);
|
|
break;
|
|
|
|
default:
|
|
machinePos[X_AXIS] = motorPos[X_AXIS]/stepsPerUnit[X_AXIS];
|
|
machinePos[Y_AXIS] = motorPos[Y_AXIS]/stepsPerUnit[Y_AXIS];
|
|
machinePos[Z_AXIS] = motorPos[Z_AXIS]/stepsPerUnit[Z_AXIS];
|
|
break;
|
|
}
|
|
}
|
|
|
|
// Convert any additional axes and the extruders
|
|
for (size_t drive = MIN_AXES; drive < numDrives; ++drive)
|
|
{
|
|
machinePos[drive] = motorPos[drive]/stepsPerUnit[drive];
|
|
}
|
|
}
|
|
|
|
// Convert Cartesian coordinates to motor steps
|
|
void Move::MotorTransform(const float machinePos[MAX_AXES], int32_t motorPos[MAX_AXES]) const
|
|
{
|
|
if (IsDeltaMode())
|
|
{
|
|
for (size_t axis = 0; axis < DELTA_AXES; ++axis)
|
|
{
|
|
motorPos[axis] = MotorEndPointToMachine(axis, deltaParams.Transform(machinePos, axis));
|
|
}
|
|
|
|
if (reprap.Debug(moduleMove) && reprap.Debug(moduleDda))
|
|
{
|
|
debugPrintf("Transformed %f %f %f to %d %d %d\n", machinePos[0], machinePos[1], machinePos[2], motorPos[0], motorPos[1], motorPos[2]);
|
|
}
|
|
}
|
|
else
|
|
{
|
|
const size_t numAxes = reprap.GetGCodes()->GetNumAxes();
|
|
for (size_t axis = 0; axis < numAxes; ++axis)
|
|
{
|
|
motorPos[axis] = MotorEndPointToMachine(axis, MotorFactor(axis, machinePos));
|
|
}
|
|
}
|
|
}
|
|
|
|
// Calculate the movement fraction for a single axis motor of a Cartesian or CoreXY printer
|
|
float Move::MotorFactor(size_t drive, const float directionVector[]) const
|
|
{
|
|
// NB we could simplify this code by building a matrix and using matrix multiply
|
|
switch(drive)
|
|
{
|
|
case X_AXIS:
|
|
switch(coreXYMode)
|
|
{
|
|
case 1: // CoreXY
|
|
return (directionVector[X_AXIS] * axisFactors[X_AXIS]) + (directionVector[Y_AXIS] * axisFactors[Y_AXIS]);
|
|
case 2: // CoreXZ
|
|
return (directionVector[X_AXIS] * axisFactors[X_AXIS]) + (directionVector[Z_AXIS] * axisFactors[Z_AXIS]);
|
|
default:
|
|
break;
|
|
}
|
|
break;
|
|
|
|
case Y_AXIS:
|
|
switch(coreXYMode)
|
|
{
|
|
case 1: // CoreXY
|
|
return (directionVector[Y_AXIS] * axisFactors[Y_AXIS]) - (directionVector[X_AXIS] * axisFactors[X_AXIS]);
|
|
case 3: // CoreYZ
|
|
return (directionVector[Y_AXIS] * axisFactors[Y_AXIS]) + (directionVector[Z_AXIS] * axisFactors[Z_AXIS]);
|
|
default:
|
|
break;
|
|
}
|
|
break;
|
|
|
|
case Z_AXIS:
|
|
switch(coreXYMode)
|
|
{
|
|
case 2: // CoreXZ
|
|
return (directionVector[Z_AXIS] * axisFactors[Z_AXIS]) - (directionVector[X_AXIS] * axisFactors[X_AXIS]);
|
|
case 3: // CoreYZ
|
|
return (directionVector[Z_AXIS] * axisFactors[Z_AXIS]) - (directionVector[Y_AXIS] * axisFactors[Y_AXIS]);
|
|
default:
|
|
break;
|
|
}
|
|
break;
|
|
|
|
default:
|
|
break;
|
|
}
|
|
return directionVector[drive];
|
|
}
|
|
|
|
// Do the Axis transform BEFORE the bed transform
|
|
void Move::AxisTransform(float xyzPoint[MAX_AXES]) const
|
|
{
|
|
//TODO should we transform U axis instead of/as well as X if we are in dual carriage mode?
|
|
xyzPoint[X_AXIS] += tanXY*xyzPoint[Y_AXIS] + tanXZ*xyzPoint[Z_AXIS];
|
|
xyzPoint[Y_AXIS] += tanYZ*xyzPoint[Z_AXIS];
|
|
}
|
|
|
|
// Invert the Axis transform AFTER the bed transform
|
|
void Move::InverseAxisTransform(float xyzPoint[MAX_AXES]) const
|
|
{
|
|
//TODO should we transform U axis instead of/as well as X if we are in dual carriage mode?
|
|
xyzPoint[Y_AXIS] -= tanYZ*xyzPoint[Z_AXIS];
|
|
xyzPoint[X_AXIS] -= (tanXY*xyzPoint[Y_AXIS] + tanXZ*xyzPoint[Z_AXIS]);
|
|
}
|
|
|
|
void Move::Transform(float xyzPoint[MAX_AXES], uint32_t xAxes) const
|
|
{
|
|
AxisTransform(xyzPoint);
|
|
BedTransform(xyzPoint, xAxes);
|
|
}
|
|
|
|
void Move::InverseTransform(float xyzPoint[MAX_AXES], uint32_t xAxes) const
|
|
{
|
|
InverseBedTransform(xyzPoint, xAxes);
|
|
InverseAxisTransform(xyzPoint);
|
|
}
|
|
|
|
// Do the bed transform AFTER the axis transform
|
|
void Move::BedTransform(float xyzPoint[MAX_AXES], uint32_t xAxes) const
|
|
{
|
|
float zCorrection = 0.0;
|
|
const size_t numAxes = reprap.GetGCodes()->GetNumAxes();
|
|
unsigned int numXAxes = 0;
|
|
|
|
// Transform the Z coordinate based on the average correction for each axis used as an X axis.
|
|
// We are assuming that the tool Y offsets are small enough to be ignored.
|
|
for (uint32_t axis = 0; axis < numAxes; ++axis)
|
|
{
|
|
if ((xAxes & (1u << axis)) != 0)
|
|
{
|
|
const float xCoord = xyzPoint[axis];
|
|
switch(numBedCompensationPoints)
|
|
{
|
|
case 0:
|
|
if (useGridHeights)
|
|
{
|
|
zCorrection += grid.ComputeHeightError(xCoord, xyzPoint[Y_AXIS]);
|
|
}
|
|
break;
|
|
|
|
case 3:
|
|
zCorrection += aX * xCoord + aY * xyzPoint[Y_AXIS] + aC;
|
|
break;
|
|
|
|
case 4:
|
|
zCorrection += SecondDegreeTransformZ(xCoord, xyzPoint[Y_AXIS]);
|
|
break;
|
|
|
|
case 5:
|
|
zCorrection += TriangleZ(xCoord, xyzPoint[Y_AXIS]);
|
|
break;
|
|
|
|
default:
|
|
break;
|
|
}
|
|
++numXAxes;
|
|
}
|
|
}
|
|
if (numXAxes > 1)
|
|
{
|
|
zCorrection /= numXAxes; // take an average
|
|
}
|
|
xyzPoint[Z_AXIS] += zCorrection;
|
|
}
|
|
|
|
// Invert the bed transform BEFORE the axis transform
|
|
void Move::InverseBedTransform(float xyzPoint[MAX_AXES], uint32_t xAxes) const
|
|
{
|
|
float zCorrection = 0.0;
|
|
const size_t numAxes = reprap.GetGCodes()->GetNumAxes();
|
|
unsigned int numXAxes = 0;
|
|
|
|
// Transform the Z coordinate based on the average correction for each axis used as an X axis.
|
|
// We are assuming that the tool Y offsets are small enough to be ignored.
|
|
for (uint32_t axis = 0; axis < numAxes; ++axis)
|
|
{
|
|
if ((xAxes & (1u << axis)) != 0)
|
|
{
|
|
const float xCoord = xyzPoint[axis];
|
|
switch(numBedCompensationPoints)
|
|
{
|
|
case 0:
|
|
if (useGridHeights)
|
|
{
|
|
zCorrection += grid.ComputeHeightError(xCoord, xyzPoint[Y_AXIS]);
|
|
}
|
|
break;
|
|
|
|
case 3:
|
|
zCorrection += aX * xCoord + aY * xyzPoint[Y_AXIS] + aC;
|
|
break;
|
|
|
|
case 4:
|
|
zCorrection += SecondDegreeTransformZ(xCoord, xyzPoint[Y_AXIS]);
|
|
break;
|
|
|
|
case 5:
|
|
zCorrection += TriangleZ(xCoord, xyzPoint[Y_AXIS]);
|
|
break;
|
|
|
|
default:
|
|
break;
|
|
}
|
|
++numXAxes;
|
|
}
|
|
}
|
|
if (numXAxes > 1)
|
|
{
|
|
zCorrection /= numXAxes; // take an average
|
|
}
|
|
xyzPoint[Z_AXIS] -= zCorrection;
|
|
}
|
|
|
|
void Move::SetIdentityTransform()
|
|
{
|
|
numBedCompensationPoints = 0;
|
|
}
|
|
|
|
float Move::AxisCompensation(int8_t axis) const
|
|
{
|
|
switch(axis)
|
|
{
|
|
case X_AXIS:
|
|
return tanXY;
|
|
|
|
case Y_AXIS:
|
|
return tanYZ;
|
|
|
|
case Z_AXIS:
|
|
return tanXZ;
|
|
|
|
default:
|
|
reprap.GetPlatform()->Message(GENERIC_MESSAGE, "Axis compensation requested for non-existent axis.\n");
|
|
}
|
|
return 0.0;
|
|
}
|
|
|
|
void Move::SetAxisCompensation(int8_t axis, float tangent)
|
|
{
|
|
switch(axis)
|
|
{
|
|
case X_AXIS:
|
|
tanXY = tangent;
|
|
break;
|
|
case Y_AXIS:
|
|
tanYZ = tangent;
|
|
break;
|
|
case Z_AXIS:
|
|
tanXZ = tangent;
|
|
break;
|
|
default:
|
|
reprap.GetPlatform()->Message(GENERIC_MESSAGE, "SetAxisCompensation: dud axis.\n");
|
|
}
|
|
}
|
|
|
|
void Move::BarycentricCoordinates(size_t p1, size_t p2, size_t p3, float x, float y, float& l1, float& l2, float& l3) const
|
|
{
|
|
float y23 = baryYBedProbePoints[p2] - baryYBedProbePoints[p3];
|
|
float x3 = x - baryXBedProbePoints[p3];
|
|
float x32 = baryXBedProbePoints[p3] - baryXBedProbePoints[p2];
|
|
float y3 = y - baryYBedProbePoints[p3];
|
|
float x13 = baryXBedProbePoints[p1] - baryXBedProbePoints[p3];
|
|
float y13 = baryYBedProbePoints[p1] - baryYBedProbePoints[p3];
|
|
float iDet = 1.0 / (y23 * x13 + x32 * y13);
|
|
l1 = (y23 * x3 + x32 * y3) * iDet;
|
|
l2 = (-y13 * x3 + x13 * y3) * iDet;
|
|
l3 = 1.0 - l1 - l2;
|
|
}
|
|
|
|
/*
|
|
* Interpolate on a triangular grid. The triangle corners are indexed:
|
|
*
|
|
* ^ [1] [2]
|
|
* |
|
|
* Y [4]
|
|
* |
|
|
* | [0] [3]
|
|
* -----X---->
|
|
*
|
|
*/
|
|
float Move::TriangleZ(float x, float y) const
|
|
{
|
|
for (size_t i = 0; i < 4; i++)
|
|
{
|
|
size_t j = (i + 1) % 4;
|
|
float l1, l2, l3;
|
|
BarycentricCoordinates(i, j, 4, x, y, l1, l2, l3);
|
|
if (l1 > TRIANGLE_ZERO && l2 > TRIANGLE_ZERO && l3 > TRIANGLE_ZERO)
|
|
{
|
|
return l1 * baryZBedProbePoints[i] + l2 * baryZBedProbePoints[j] + l3 * baryZBedProbePoints[4];
|
|
}
|
|
}
|
|
reprap.GetPlatform()->Message(GENERIC_MESSAGE, "Triangle interpolation: point outside all triangles!\n");
|
|
return 0.0;
|
|
}
|
|
|
|
// Calibrate or set the bed equation after probing.
|
|
// sParam is the value of the S parameter in the G30 command that provoked this call.
|
|
void Move::FinishedBedProbing(int sParam, StringRef& reply)
|
|
{
|
|
const int numPoints = NumberOfProbePoints();
|
|
|
|
if (sParam < 0)
|
|
{
|
|
// A negative sParam just prints the probe heights
|
|
reply.copy("Bed probe heights:");
|
|
float sum = 0.0;
|
|
float sumOfSquares = 0.0;
|
|
for (size_t i = 0; (int)i < numPoints; ++i)
|
|
{
|
|
if ((probePointSet[i] & (xSet | ySet | zSet | probeError)) != (xSet | ySet | zSet))
|
|
{
|
|
reply.cat(" failed");
|
|
}
|
|
else
|
|
{
|
|
reply.catf(" %.3f", zBedProbePoints[i]);
|
|
sum += zBedProbePoints[i];
|
|
sumOfSquares += fsquare(zBedProbePoints[i]);
|
|
}
|
|
}
|
|
const float mean = sum/numPoints;
|
|
reply.catf(", mean %.3f, deviation from mean %.3f", mean, sqrt(sumOfSquares/numPoints - fsquare(mean)));
|
|
}
|
|
else if (numPoints < sParam)
|
|
{
|
|
reprap.GetPlatform()->MessageF(GENERIC_MESSAGE,
|
|
"Bed calibration error: %d factor calibration requested but only %d points provided\n", sParam, numPoints);
|
|
}
|
|
else
|
|
{
|
|
if (reprap.Debug(moduleMove))
|
|
{
|
|
debugPrintf("Z probe offsets:");
|
|
float sum = 0.0;
|
|
float sumOfSquares = 0.0;
|
|
for (size_t i = 0; (int)i < numPoints; ++i)
|
|
{
|
|
debugPrintf(" %.3f", zBedProbePoints[i]);
|
|
sum += zBedProbePoints[i];
|
|
sumOfSquares += fsquare(zBedProbePoints[i]);
|
|
}
|
|
const float mean = sum/numPoints;
|
|
debugPrintf(", mean %.3f, deviation from mean %.3f\n", mean, sqrt(sumOfSquares/numPoints - fsquare(mean)));
|
|
}
|
|
|
|
if (sParam == 0)
|
|
{
|
|
sParam = numPoints;
|
|
}
|
|
|
|
// Check that all probe points are set and there were no errors
|
|
bool hadError = false;
|
|
for (size_t i = 0; (int)i < numPoints; ++i)
|
|
{
|
|
if ((probePointSet[i] & (xSet | ySet | zSet | probeError)) != (xSet | ySet | zSet))
|
|
{
|
|
hadError = true;
|
|
break;
|
|
}
|
|
}
|
|
|
|
if (hadError)
|
|
{
|
|
reply.cat("Compensation or calibration cancelled due to probing errors");
|
|
}
|
|
else if (IsDeltaMode())
|
|
{
|
|
DoDeltaCalibration(sParam, reply);
|
|
}
|
|
else
|
|
{
|
|
SetProbedBedEquation(sParam, reply);
|
|
}
|
|
}
|
|
|
|
// Clear out the Z heights so that we don't re-use old points.
|
|
// This allows us to use different numbers of probe point on different occasions.
|
|
for (size_t i = 0; i < MaxProbePoints; ++i)
|
|
{
|
|
probePointSet[i] &= ~zSet;
|
|
}
|
|
}
|
|
|
|
void Move::SetProbedBedEquation(size_t numPoints, StringRef& reply)
|
|
{
|
|
switch(numPoints)
|
|
{
|
|
case 3:
|
|
/*
|
|
* Transform to a plane
|
|
*/
|
|
|
|
{
|
|
float x10 = xBedProbePoints[1] - xBedProbePoints[0];
|
|
float y10 = yBedProbePoints[1] - yBedProbePoints[0];
|
|
float z10 = zBedProbePoints[1] - zBedProbePoints[0];
|
|
float x20 = xBedProbePoints[2] - xBedProbePoints[0];
|
|
float y20 = yBedProbePoints[2] - yBedProbePoints[0];
|
|
float z20 = zBedProbePoints[2] - zBedProbePoints[0];
|
|
float a = y10 * z20 - z10 * y20;
|
|
float b = z10 * x20 - x10 * z20;
|
|
float c = x10 * y20 - y10 * x20;
|
|
float d = -(xBedProbePoints[1] * a + yBedProbePoints[1] * b + zBedProbePoints[1] * c);
|
|
aX = -a / c;
|
|
aY = -b / c;
|
|
aC = -d / c;
|
|
}
|
|
break;
|
|
|
|
case 4:
|
|
/*
|
|
* Transform to a ruled-surface quadratic. The corner points for interpolation are indexed:
|
|
*
|
|
* ^ [1] [2]
|
|
* |
|
|
* Y
|
|
* |
|
|
* | [0] [3]
|
|
* -----X---->
|
|
*
|
|
* These are the scaling factors to apply to x and y coordinates to get them into the
|
|
* unit interval [0, 1].
|
|
*/
|
|
xRectangle = 1.0 / (xBedProbePoints[3] - xBedProbePoints[0]);
|
|
yRectangle = 1.0 / (yBedProbePoints[1] - yBedProbePoints[0]);
|
|
break;
|
|
|
|
case 5:
|
|
for (size_t i = 0; i < 4; i++)
|
|
{
|
|
float x10 = xBedProbePoints[i] - xBedProbePoints[4];
|
|
float y10 = yBedProbePoints[i] - yBedProbePoints[4];
|
|
float z10 = zBedProbePoints[i] - zBedProbePoints[4];
|
|
baryXBedProbePoints[i] = xBedProbePoints[4] + 2.0 * x10;
|
|
baryYBedProbePoints[i] = yBedProbePoints[4] + 2.0 * y10;
|
|
baryZBedProbePoints[i] = zBedProbePoints[4] + 2.0 * z10;
|
|
}
|
|
baryXBedProbePoints[4] = xBedProbePoints[4];
|
|
baryYBedProbePoints[4] = yBedProbePoints[4];
|
|
baryZBedProbePoints[4] = zBedProbePoints[4];
|
|
break;
|
|
|
|
default:
|
|
reprap.GetPlatform()->MessageF(GENERIC_MESSAGE, "Bed calibration error: %d points provided but only 3, 4 and 5 supported\n", numPoints);
|
|
return;
|
|
}
|
|
|
|
numBedCompensationPoints = numPoints;
|
|
|
|
reply.copy("Bed equation fits points");
|
|
for (size_t point = 0; point < numPoints; point++)
|
|
{
|
|
reply.catf(" [%.1f, %.1f, %.3f]", xBedProbePoints[point], yBedProbePoints[point], zBedProbePoints[point]);
|
|
}
|
|
reply.cat("\n");
|
|
}
|
|
|
|
// Perform 3-, 4-, 6- or 7-factor delta adjustment
|
|
void Move::AdjustDeltaParameters(const floatc_t v[], size_t numFactors)
|
|
{
|
|
// Save the old home carriage heights
|
|
float homedCarriageHeights[DELTA_AXES];
|
|
for (size_t drive = 0; drive < DELTA_AXES; ++drive)
|
|
{
|
|
homedCarriageHeights[drive] = deltaParams.GetHomedCarriageHeight(drive);
|
|
}
|
|
|
|
deltaParams.Adjust(numFactors, v); // adjust the delta parameters
|
|
|
|
// Adjust the motor endpoints to allow for the change in endstop adjustments
|
|
DDA *lastQueuedMove = ddaRingAddPointer->GetPrevious();
|
|
const int32_t *endCoordinates = lastQueuedMove->DriveCoordinates();
|
|
const float *driveStepsPerUnit = reprap.GetPlatform()->GetDriveStepsPerUnit();
|
|
|
|
for (size_t drive = 0; drive < DELTA_AXES; ++drive)
|
|
{
|
|
const float heightAdjust = deltaParams.GetHomedCarriageHeight(drive) - homedCarriageHeights[drive];
|
|
int32_t ep = endCoordinates[drive] + (int32_t)(heightAdjust * driveStepsPerUnit[drive]);
|
|
lastQueuedMove->SetDriveCoordinate(ep, drive);
|
|
liveEndPoints[drive] = ep;
|
|
}
|
|
|
|
liveCoordinatesValid = false; // force the live XYZ position to be recalculated
|
|
}
|
|
|
|
// Do delta calibration. We adjust the three endstop corrections, and either the delta radius,
|
|
// or the X positions of the front two towers, the Y position of the rear tower, and the diagonal rod length.
|
|
void Move::DoDeltaCalibration(size_t numFactors, StringRef& reply)
|
|
{
|
|
const size_t NumDeltaFactors = 9; // maximum number of delta machine factors we can adjust
|
|
const size_t numPoints = NumberOfProbePoints();
|
|
|
|
if (numFactors < 3 || numFactors > NumDeltaFactors || numFactors == 5)
|
|
{
|
|
reprap.GetPlatform()->MessageF(GENERIC_MESSAGE, "Delta calibration error: %d factors requested but only 3, 4, 6, 7, 8 and 9 supported\n", numFactors);
|
|
return;
|
|
}
|
|
|
|
if (reprap.Debug(moduleMove))
|
|
{
|
|
deltaParams.PrintParameters(scratchString);
|
|
debugPrintf("%s\n", scratchString.Pointer());
|
|
}
|
|
|
|
// The following is for printing out the calculation time, see later
|
|
//uint32_t startTime = reprap.GetPlatform()->GetInterruptClocks();
|
|
|
|
// Transform the probing points to motor endpoints and store them in a matrix, so that we can do multiple iterations using the same data
|
|
FixedMatrix<floatc_t, MaxDeltaCalibrationPoints, DELTA_AXES> probeMotorPositions;
|
|
floatc_t corrections[MaxDeltaCalibrationPoints];
|
|
float_t initialSumOfSquares = 0.0;
|
|
for (size_t i = 0; i < numPoints; ++i)
|
|
{
|
|
corrections[i] = 0.0;
|
|
float machinePos[DELTA_AXES];
|
|
float xp = xBedProbePoints[i], yp = yBedProbePoints[i];
|
|
if (probePointSet[i] & xyCorrected)
|
|
{
|
|
// The point was probed with the sensor at the specified XY coordinates, so subtract the sensor offset to get the head position
|
|
const ZProbeParameters& zparams = reprap.GetPlatform()->GetZProbeParameters();
|
|
xp -= zparams.xOffset;
|
|
yp -= zparams.yOffset;
|
|
}
|
|
machinePos[X_AXIS] = xp;
|
|
machinePos[Y_AXIS] = yp;
|
|
machinePos[Z_AXIS] = 0.0;
|
|
|
|
probeMotorPositions(i, A_AXIS) = deltaParams.Transform(machinePos, A_AXIS);
|
|
probeMotorPositions(i, B_AXIS) = deltaParams.Transform(machinePos, B_AXIS);
|
|
probeMotorPositions(i, C_AXIS) = deltaParams.Transform(machinePos, C_AXIS);
|
|
|
|
initialSumOfSquares += fsquare(zBedProbePoints[i]);
|
|
}
|
|
|
|
// Do 1 or more Newton-Raphson iterations
|
|
unsigned int iteration = 0;
|
|
float expectedRmsError;
|
|
for (;;)
|
|
{
|
|
// Build a Nx9 matrix of derivatives with respect to xa, xb, yc, za, zb, zc, diagonal.
|
|
FixedMatrix<floatc_t, MaxDeltaCalibrationPoints, NumDeltaFactors> derivativeMatrix;
|
|
for (size_t i = 0; i < numPoints; ++i)
|
|
{
|
|
for (size_t j = 0; j < numFactors; ++j)
|
|
{
|
|
const size_t adjustedJ = (numFactors == 8 && j >= 6) ? j + 1 : j; // skip diagonal rod length if doing 8-factor calibration
|
|
derivativeMatrix(i, j) =
|
|
deltaParams.ComputeDerivative(adjustedJ, probeMotorPositions(i, A_AXIS), probeMotorPositions(i, B_AXIS), probeMotorPositions(i, C_AXIS));
|
|
}
|
|
}
|
|
|
|
if (reprap.Debug(moduleMove))
|
|
{
|
|
PrintMatrix("Derivative matrix", derivativeMatrix, numPoints, numFactors);
|
|
}
|
|
|
|
// Now build the normal equations for least squares fitting
|
|
FixedMatrix<floatc_t, NumDeltaFactors, NumDeltaFactors + 1> normalMatrix;
|
|
for (size_t i = 0; i < numFactors; ++i)
|
|
{
|
|
for (size_t j = 0; j < numFactors; ++j)
|
|
{
|
|
floatc_t temp = derivativeMatrix(0, i) * derivativeMatrix(0, j);
|
|
for (size_t k = 1; k < numPoints; ++k)
|
|
{
|
|
temp += derivativeMatrix(k, i) * derivativeMatrix(k, j);
|
|
}
|
|
normalMatrix(i, j) = temp;
|
|
}
|
|
floatc_t temp = derivativeMatrix(0, i) * -(zBedProbePoints[0] + corrections[0]);
|
|
for (size_t k = 1; k < numPoints; ++k)
|
|
{
|
|
temp += derivativeMatrix(k, i) * -(zBedProbePoints[k] + corrections[k]);
|
|
}
|
|
normalMatrix(i, numFactors) = temp;
|
|
}
|
|
|
|
if (reprap.Debug(moduleMove))
|
|
{
|
|
PrintMatrix("Normal matrix", normalMatrix, numFactors, numFactors + 1);
|
|
}
|
|
|
|
floatc_t solution[NumDeltaFactors];
|
|
normalMatrix.GaussJordan(solution, numFactors);
|
|
|
|
if (reprap.Debug(moduleMove))
|
|
{
|
|
PrintMatrix("Solved matrix", normalMatrix, numFactors, numFactors + 1);
|
|
PrintVector("Solution", solution, numFactors);
|
|
|
|
// Calculate and display the residuals
|
|
floatc_t residuals[MaxDeltaCalibrationPoints];
|
|
for (size_t i = 0; i < numPoints; ++i)
|
|
{
|
|
residuals[i] = zBedProbePoints[i];
|
|
for (size_t j = 0; j < numFactors; ++j)
|
|
{
|
|
residuals[i] += solution[j] * derivativeMatrix(i, j);
|
|
}
|
|
}
|
|
|
|
PrintVector("Residuals", residuals, numPoints);
|
|
}
|
|
|
|
AdjustDeltaParameters(solution, numFactors);
|
|
|
|
// Calculate the expected probe heights using the new parameters
|
|
{
|
|
floatc_t expectedResiduals[MaxDeltaCalibrationPoints];
|
|
floatc_t sumOfSquares = 0.0;
|
|
for (size_t i = 0; i < numPoints; ++i)
|
|
{
|
|
for (size_t axis = 0; axis < DELTA_AXES; ++axis)
|
|
{
|
|
probeMotorPositions(i, axis) += solution[axis];
|
|
}
|
|
float newPosition[DELTA_AXES];
|
|
deltaParams.InverseTransform(probeMotorPositions(i, A_AXIS), probeMotorPositions(i, B_AXIS), probeMotorPositions(i, C_AXIS), newPosition);
|
|
corrections[i] = newPosition[Z_AXIS];
|
|
expectedResiduals[i] = zBedProbePoints[i] + newPosition[Z_AXIS];
|
|
sumOfSquares += fsquare(expectedResiduals[i]);
|
|
}
|
|
|
|
expectedRmsError = sqrt(sumOfSquares/numPoints);
|
|
|
|
if (reprap.Debug(moduleMove))
|
|
{
|
|
PrintVector("Expected probe error", expectedResiduals, numPoints);
|
|
}
|
|
}
|
|
|
|
// Decide whether to do another iteration. Two is slightly better than one, but three doesn't improve things.
|
|
// Alternatively, we could stop when the expected RMS error is only slightly worse than the RMS of the residuals.
|
|
++iteration;
|
|
if (iteration == 2) break;
|
|
}
|
|
|
|
// Print out the calculation time
|
|
//debugPrintf("Time taken %dms\n", (reprap.GetPlatform()->GetInterruptClocks() - startTime) * 1000 / DDA::stepClockRate);
|
|
if (reprap.Debug(moduleMove))
|
|
{
|
|
deltaParams.PrintParameters(scratchString);
|
|
debugPrintf("%s\n", scratchString.Pointer());
|
|
}
|
|
|
|
reply.printf("Calibrated %d factors using %d points, deviation before %.3f after %.3f\n",
|
|
numFactors, numPoints, sqrt(initialSumOfSquares/numPoints), expectedRmsError);
|
|
}
|
|
|
|
/*
|
|
* Transform to a ruled-surface quadratic. The corner points for interpolation are indexed:
|
|
*
|
|
* ^ [1] [2]
|
|
* |
|
|
* Y
|
|
* |
|
|
* | [0] [3]
|
|
* -----X---->
|
|
*
|
|
* The values of x and y are transformed to put them in the interval [0, 1].
|
|
*/
|
|
float Move::SecondDegreeTransformZ(float x, float y) const
|
|
{
|
|
x = (x - xBedProbePoints[0])*xRectangle;
|
|
y = (y - yBedProbePoints[0])*yRectangle;
|
|
return (1.0 - x)*(1.0 - y)*zBedProbePoints[0] + x*(1.0 - y)*zBedProbePoints[3] + (1.0 - x)*y*zBedProbePoints[1] + x*y*zBedProbePoints[2];
|
|
}
|
|
|
|
static void ShortDelay()
|
|
{
|
|
for (unsigned int i = 0; i < 10; ++i)
|
|
{
|
|
asm volatile("nop");
|
|
asm volatile("nop");
|
|
asm volatile("nop");
|
|
asm volatile("nop");
|
|
asm volatile("nop");
|
|
asm volatile("nop");
|
|
asm volatile("nop");
|
|
asm volatile("nop");
|
|
asm volatile("nop");
|
|
}
|
|
}
|
|
|
|
// This is the function that is called by the timer interrupt to step the motors when we are using the experimental delta probe.
|
|
// The movements are quite slow so it is not time-critical.
|
|
void Move::DeltaProbeInterrupt()
|
|
{
|
|
bool again;
|
|
do
|
|
{
|
|
if (reprap.GetPlatform()->GetZProbeResult() == EndStopHit::lowHit)
|
|
{
|
|
deltaProbe.Trigger();
|
|
}
|
|
|
|
bool dir = deltaProbe.GetDirection();
|
|
Platform * const platform = reprap.GetPlatform();
|
|
platform->SetDirection(X_AXIS, dir);
|
|
platform->SetDirection(Y_AXIS, dir);
|
|
platform->SetDirection(Z_AXIS, dir);
|
|
ShortDelay();
|
|
const uint32_t steppersMoving = platform->GetDriversBitmap(X_AXIS) | platform->GetDriversBitmap(Y_AXIS) | platform->GetDriversBitmap(Z_AXIS);
|
|
Platform::StepDriversHigh(steppersMoving);
|
|
ShortDelay();
|
|
Platform::StepDriversLow();
|
|
uint32_t tim = deltaProbe.CalcNextStepTime();
|
|
again = (tim != 0xFFFFFFFF && platform->ScheduleInterrupt(tim + deltaProbingStartTime));
|
|
} while (again);
|
|
}
|
|
|
|
// This is called from the step ISR when the current move has been completed
|
|
void Move::CurrentMoveCompleted()
|
|
{
|
|
// Save the current motor coordinates, and the machine Cartesian coordinates if known
|
|
liveCoordinatesValid = currentDda->FetchEndPosition(const_cast<int32_t*>(liveEndPoints), const_cast<float *>(liveCoordinates));
|
|
|
|
currentDda->Complete();
|
|
currentDda = nullptr;
|
|
ddaRingGetPointer = ddaRingGetPointer->GetNext();
|
|
}
|
|
|
|
// Try to start another move. Must be called with interrupts disabled, to avoid a race condition.
|
|
bool Move::TryStartNextMove(uint32_t startTime)
|
|
{
|
|
const DDA::DDAState st = ddaRingGetPointer->GetState();
|
|
if (st == DDA::frozen)
|
|
{
|
|
return StartNextMove(startTime);
|
|
}
|
|
else
|
|
{
|
|
if (st == DDA::provisional)
|
|
{
|
|
// There are more moves available, but they are not prepared yet. Signal an underrun.
|
|
++numPrepareUnderruns;
|
|
}
|
|
reprap.GetPlatform()->ExtrudeOff(); // turn off ancilliary PWM
|
|
return false;
|
|
}
|
|
}
|
|
|
|
// This is called from the step ISR. Any variables it modifies that are also read by code outside the ISR must be declared 'volatile'.
|
|
void Move::HitLowStop(size_t axis, DDA* hitDDA)
|
|
{
|
|
if (axis < reprap.GetGCodes()->GetNumAxes() && !IsDeltaMode()) // should always be true
|
|
{
|
|
JustHomed(axis, reprap.GetPlatform()->AxisMinimum(axis), hitDDA);
|
|
}
|
|
}
|
|
|
|
// This is called from the step ISR. Any variables it modifies that are also read by code outside the ISR must be declared 'volatile'.
|
|
void Move::HitHighStop(size_t axis, DDA* hitDDA)
|
|
{
|
|
if (axis < reprap.GetGCodes()->GetNumAxes()) // should always be true
|
|
{
|
|
float hitPoint = (IsDeltaMode())
|
|
? deltaParams.GetHomedCarriageHeight(axis)
|
|
// this is a delta printer, so the motor is at the homed carriage height for this drive
|
|
: reprap.GetPlatform()->AxisMaximum(axis);
|
|
// this is a Cartesian printer, so we're at the maximum for this axis
|
|
JustHomed(axis, hitPoint, hitDDA);
|
|
}
|
|
}
|
|
|
|
// This is called from the step ISR. Any variables it modifies that are also read by code outside the ISR must be declared 'volatile'.
|
|
void Move::JustHomed(size_t axisHomed, float hitPoint, DDA* hitDDA)
|
|
{
|
|
if (IsCoreXYAxis(axisHomed))
|
|
{
|
|
float tempCoordinates[CART_AXES];
|
|
for (size_t axis = 0; axis < CART_AXES; ++axis)
|
|
{
|
|
tempCoordinates[axis] = hitDDA->GetEndCoordinate(axis, false);
|
|
}
|
|
tempCoordinates[axisHomed] = hitPoint;
|
|
hitDDA->SetPositions(tempCoordinates, CART_AXES);
|
|
}
|
|
else
|
|
{
|
|
hitDDA->SetDriveCoordinate(MotorEndPointToMachine(axisHomed, hitPoint), axisHomed);
|
|
}
|
|
reprap.GetGCodes()->SetAxisIsHomed(axisHomed);
|
|
|
|
}
|
|
|
|
// This is called from the step ISR. Any variables it modifies that are also read by code outside the ISR should be declared 'volatile'.
|
|
// The move has already been aborted when this is called, so the endpoints in the DDA are the current motor positions.
|
|
void Move::ZProbeTriggered(DDA* hitDDA)
|
|
{
|
|
reprap.GetGCodes()->MoveStoppedByZProbe();
|
|
}
|
|
|
|
// Return the untransformed machine coordinates
|
|
void Move::GetCurrentMachinePosition(float m[DRIVES], bool disableMotorMapping) const
|
|
{
|
|
DDA *lastQueuedMove = ddaRingAddPointer->GetPrevious();
|
|
const size_t numAxes = reprap.GetGCodes()->GetNumAxes();
|
|
for (size_t i = 0; i < DRIVES; i++)
|
|
{
|
|
if (i < numAxes)
|
|
{
|
|
m[i] = lastQueuedMove->GetEndCoordinate(i, disableMotorMapping);
|
|
}
|
|
else
|
|
{
|
|
m[i] = 0.0;
|
|
}
|
|
}
|
|
}
|
|
|
|
/*static*/ float Move::MotorEndpointToPosition(int32_t endpoint, size_t drive)
|
|
{
|
|
return ((float)(endpoint))/reprap.GetPlatform()->DriveStepsPerUnit(drive);
|
|
}
|
|
|
|
// Is filament being extruded?
|
|
bool Move::IsExtruding() const
|
|
{
|
|
cpu_irq_disable();
|
|
bool rslt = currentDda != nullptr && currentDda->IsPrintingMove();
|
|
cpu_irq_enable();
|
|
return rslt;
|
|
}
|
|
|
|
// Return the transformed machine coordinates
|
|
void Move::GetCurrentUserPosition(float m[DRIVES], uint8_t moveType, uint32_t xAxes) const
|
|
{
|
|
GetCurrentMachinePosition(m, moveType == 2 || (moveType == 1 && IsDeltaMode()));
|
|
if (moveType == 0)
|
|
{
|
|
InverseTransform(m, xAxes);
|
|
}
|
|
}
|
|
|
|
// Return the current live XYZ and extruder coordinates
|
|
// Interrupts are assumed enabled on entry, so do not call this from an ISR
|
|
void Move::LiveCoordinates(float m[DRIVES], uint32_t xAxes)
|
|
{
|
|
// The live coordinates and live endpoints are modified by the ISR, so be careful to get a self-consistent set of them
|
|
cpu_irq_disable();
|
|
if (liveCoordinatesValid)
|
|
{
|
|
// All coordinates are valid, so copy them across
|
|
memcpy(m, const_cast<const float *>(liveCoordinates), sizeof(m[0]) * DRIVES);
|
|
cpu_irq_enable();
|
|
}
|
|
else
|
|
{
|
|
// Only the extruder coordinates are valid, so we need to convert the motor endpoints to coordinates
|
|
const size_t numAxes = reprap.GetGCodes()->GetNumAxes();
|
|
memcpy(m + numAxes, const_cast<const float *>(liveCoordinates + numAxes), sizeof(m[0]) * (DRIVES - numAxes));
|
|
int32_t tempEndPoints[MAX_AXES];
|
|
memcpy(tempEndPoints, const_cast<const int32_t*>(liveEndPoints), sizeof(tempEndPoints));
|
|
cpu_irq_enable();
|
|
MachineToEndPoint(tempEndPoints, m, numAxes); // this is slow, so do it with interrupts enabled
|
|
|
|
// If the ISR has not updated the endpoints, store the live coordinates back so that we don't need to do it again
|
|
cpu_irq_disable();
|
|
if (memcmp(tempEndPoints, const_cast<const int32_t*>(liveEndPoints), sizeof(tempEndPoints)) == 0)
|
|
{
|
|
memcpy(const_cast<float *>(liveCoordinates), m, sizeof(m[0]) * numAxes);
|
|
liveCoordinatesValid = true;
|
|
}
|
|
cpu_irq_enable();
|
|
}
|
|
InverseTransform(m, xAxes);
|
|
}
|
|
|
|
// These are the actual numbers that we want to be the coordinates, so don't transform them.
|
|
// Interrupts are assumed enabled on entry, so do not call this from an ISR
|
|
void Move::SetLiveCoordinates(const float coords[DRIVES])
|
|
{
|
|
cpu_irq_disable();
|
|
for(size_t drive = 0; drive < DRIVES; drive++)
|
|
{
|
|
liveCoordinates[drive] = coords[drive];
|
|
}
|
|
liveCoordinatesValid = true;
|
|
EndPointToMachine(coords, const_cast<int32_t *>(liveEndPoints), reprap.GetGCodes()->GetNumAxes());
|
|
cpu_irq_enable();
|
|
}
|
|
|
|
void Move::ResetExtruderPositions()
|
|
{
|
|
cpu_irq_disable();
|
|
for(size_t eDrive = reprap.GetGCodes()->GetNumAxes(); eDrive < DRIVES; eDrive++)
|
|
{
|
|
liveCoordinates[eDrive] = 0.0;
|
|
}
|
|
cpu_irq_enable();
|
|
}
|
|
|
|
void Move::SetXBedProbePoint(size_t index, float x)
|
|
{
|
|
if (index >= MaxProbePoints)
|
|
{
|
|
reprap.GetPlatform()->Message(GENERIC_MESSAGE, "Z probe point X index out of range.\n");
|
|
return;
|
|
}
|
|
xBedProbePoints[index] = x;
|
|
probePointSet[index] |= xSet;
|
|
}
|
|
|
|
void Move::SetYBedProbePoint(size_t index, float y)
|
|
{
|
|
if (index >= MaxProbePoints)
|
|
{
|
|
reprap.GetPlatform()->Message(GENERIC_MESSAGE, "Z probe point Y index out of range.\n");
|
|
return;
|
|
}
|
|
yBedProbePoints[index] = y;
|
|
probePointSet[index] |= ySet;
|
|
}
|
|
|
|
void Move::SetZBedProbePoint(size_t index, float z, bool wasXyCorrected, bool wasError)
|
|
{
|
|
if (index >= MaxProbePoints)
|
|
{
|
|
reprap.GetPlatform()->Message(GENERIC_MESSAGE, "Z probe point Z index out of range.\n");
|
|
}
|
|
else
|
|
{
|
|
useGridHeights = false;
|
|
zBedProbePoints[index] = z;
|
|
probePointSet[index] |= zSet;
|
|
if (wasXyCorrected)
|
|
{
|
|
probePointSet[index] |= xyCorrected;
|
|
}
|
|
else
|
|
{
|
|
probePointSet[index] &= ~xyCorrected;
|
|
}
|
|
if (wasError)
|
|
{
|
|
probePointSet[index] |= probeError;
|
|
}
|
|
else
|
|
{
|
|
probePointSet[index] &= ~probeError;
|
|
}
|
|
}
|
|
}
|
|
|
|
float Move::XBedProbePoint(size_t index) const
|
|
{
|
|
return xBedProbePoints[index];
|
|
}
|
|
|
|
float Move::YBedProbePoint(size_t index) const
|
|
{
|
|
return yBedProbePoints[index];
|
|
}
|
|
|
|
float Move::ZBedProbePoint(size_t index) const
|
|
{
|
|
return zBedProbePoints[index];
|
|
}
|
|
|
|
bool Move::AllProbeCoordinatesSet(int index) const
|
|
{
|
|
return (probePointSet[index] & (xSet | ySet | zSet)) == (xSet | ySet | zSet);
|
|
}
|
|
|
|
bool Move::XYProbeCoordinatesSet(int index) const
|
|
{
|
|
return (probePointSet[index] & xSet) && (probePointSet[index] & ySet);
|
|
}
|
|
|
|
size_t Move::NumberOfProbePoints() const
|
|
{
|
|
for(size_t i = 0; i < MaxProbePoints; i++)
|
|
{
|
|
if(!AllProbeCoordinatesSet(i))
|
|
{
|
|
return i;
|
|
}
|
|
}
|
|
return MaxProbePoints;
|
|
}
|
|
|
|
size_t Move::NumberOfXYProbePoints() const
|
|
{
|
|
for(size_t i = 0; i < MaxProbePoints; i++)
|
|
{
|
|
if(!XYProbeCoordinatesSet(i))
|
|
{
|
|
return i;
|
|
}
|
|
}
|
|
return MaxProbePoints;
|
|
}
|
|
|
|
// Set a new grid
|
|
void Move::SetBedProbeGrid(const GridDefinition& newGrid)
|
|
{
|
|
useGridHeights = false;
|
|
grid = newGrid;
|
|
grid.SetStorage(zBedProbePoints, gridHeightSet);
|
|
}
|
|
|
|
void Move::ClearGridHeights()
|
|
{
|
|
useGridHeights = false;
|
|
for (size_t i = 0; i < ARRAY_SIZE(gridHeightSet); ++i)
|
|
{
|
|
gridHeightSet[i] = 0;
|
|
}
|
|
}
|
|
|
|
// Set the height of a grid point
|
|
void Move::SetGridHeight(size_t xIndex, size_t yIndex, float height)
|
|
{
|
|
size_t index = yIndex * grid.NumXpoints() + xIndex;
|
|
if (index < MaxGridProbePoints)
|
|
{
|
|
zBedProbePoints[index] = height;
|
|
gridHeightSet[index/32] |= 1u << (index & 31u);
|
|
}
|
|
}
|
|
|
|
// Load the height map
|
|
bool Move::LoadHeightMapFromFile(const char *fname, StringRef& reply)
|
|
{
|
|
Platform *platform = reprap.GetPlatform();
|
|
FileStore * const f = platform->GetFileStore(platform->GetSysDir(), fname, false);
|
|
bool err;
|
|
if (f == nullptr)
|
|
{
|
|
reply.printf("Height map file %s not found", fname);
|
|
err = true;
|
|
}
|
|
else
|
|
{
|
|
//TODO
|
|
err = grid.LoadFromFile(f);
|
|
f->Close();
|
|
}
|
|
|
|
if (err)
|
|
{
|
|
ClearGridHeights(); // make sure we don't end up with a partial height map
|
|
}
|
|
return err;
|
|
}
|
|
|
|
// Save the height map and write the success or error message to 'reply'
|
|
// Returning true if an error occurred
|
|
bool Move::SaveHeightMapToFile(const char *fname, StringRef& reply) const
|
|
{
|
|
Platform *platform = reprap.GetPlatform();
|
|
FileStore * const f = platform->GetFileStore(platform->GetSysDir(), fname, true);
|
|
bool err;
|
|
if (f == nullptr)
|
|
{
|
|
reply.printf("Failed to create height map file %s", fname);
|
|
err = true;
|
|
}
|
|
else
|
|
{
|
|
err = grid.SaveToFile(f);
|
|
f->Close();
|
|
if (err)
|
|
{
|
|
platform->GetMassStorage()->Delete(platform->GetSysDir(), fname);
|
|
reply.printf("Failed to save height map to file %s", fname);
|
|
}
|
|
else
|
|
{
|
|
reply.printf("Height map saved to file %s", fname);
|
|
}
|
|
}
|
|
return err;
|
|
}
|
|
|
|
// Enter or leave simulation mode
|
|
void Move::Simulate(uint8_t simMode)
|
|
{
|
|
simulationMode = simMode;
|
|
if (simMode)
|
|
{
|
|
simulationTime = 0.0;
|
|
}
|
|
}
|
|
|
|
// For debugging
|
|
void Move::PrintCurrentDda() const
|
|
{
|
|
if (currentDda != nullptr)
|
|
{
|
|
currentDda->DebugPrint();
|
|
}
|
|
}
|
|
|
|
const char* Move::GetGeometryString() const
|
|
{
|
|
return (IsDeltaMode()) ? "delta"
|
|
: (coreXYMode == 1) ? "coreXY"
|
|
: (coreXYMode == 2) ? "coreXZ"
|
|
: (coreXYMode == 3) ? "coreYZ"
|
|
: "cartesian";
|
|
}
|
|
|
|
// Return true if the specified axis shares its motors with another. Safe to call for extruders as well as axes.
|
|
bool Move::IsCoreXYAxis(size_t axis) const
|
|
{
|
|
switch(coreXYMode)
|
|
{
|
|
case 1:
|
|
return axis == X_AXIS || axis == Y_AXIS;
|
|
case 2:
|
|
return axis == X_AXIS || axis == Z_AXIS;
|
|
case 3:
|
|
return axis == Y_AXIS || axis == Z_AXIS;
|
|
default:
|
|
return false;
|
|
}
|
|
}
|
|
|
|
// Do a delta probe returning -1 if still probing, 0 if failed, 1 if success
|
|
int Move::DoDeltaProbe(float frequency, float amplitude, float rate, float distance)
|
|
{
|
|
if (deltaProbing)
|
|
{
|
|
if (deltaProbe.Finished())
|
|
{
|
|
deltaProbing = false;
|
|
return (deltaProbe.Overran()) ? 0 : 1;
|
|
}
|
|
}
|
|
else
|
|
{
|
|
if (currentDda != nullptr || !DDARingEmpty())
|
|
{
|
|
return 0;
|
|
}
|
|
if (!deltaProbe.Init(frequency, amplitude, rate, distance))
|
|
{
|
|
return 0;
|
|
}
|
|
|
|
const uint32_t firstInterruptTime = deltaProbe.Start();
|
|
if (firstInterruptTime != 0xFFFFFFFF)
|
|
{
|
|
Platform * const platform = reprap.GetPlatform();
|
|
platform->EnableDrive(X_AXIS);
|
|
platform->EnableDrive(Y_AXIS);
|
|
platform->EnableDrive(Z_AXIS);
|
|
deltaProbing = true;
|
|
iState = IdleState::busy;
|
|
const irqflags_t flags = cpu_irq_save();
|
|
deltaProbingStartTime = platform->GetInterruptClocks();
|
|
if (platform->ScheduleInterrupt(firstInterruptTime + deltaProbingStartTime))
|
|
{
|
|
Interrupt();
|
|
}
|
|
cpu_irq_restore(flags);
|
|
}
|
|
}
|
|
return -1;
|
|
}
|
|
|
|
/*static*/ void Move::PrintMatrix(const char* s, const MathMatrix<floatc_t>& m, size_t maxRows, size_t maxCols)
|
|
{
|
|
debugPrintf("%s\n", s);
|
|
if (maxRows == 0)
|
|
{
|
|
maxRows = m.rows();
|
|
}
|
|
if (maxCols == 0)
|
|
{
|
|
maxCols = m.cols();
|
|
}
|
|
|
|
for (size_t i = 0; i < maxRows; ++i)
|
|
{
|
|
for (size_t j = 0; j < maxCols; ++j)
|
|
{
|
|
debugPrintf("%7.4f%c", m(i, j), (j == maxCols - 1) ? '\n' : ' ');
|
|
}
|
|
}
|
|
}
|
|
|
|
/*static*/ void Move::PrintVector(const char *s, const floatc_t *v, size_t numElems)
|
|
{
|
|
debugPrintf("%s:", s);
|
|
for (size_t i = 0; i < numElems; ++i)
|
|
{
|
|
debugPrintf(" %7.4f", v[i]);
|
|
}
|
|
debugPrintf("\n");
|
|
}
|
|
|
|
// End
|